The reason I started this thread was to generate some active discussion on the numbers involved, eco issues, effectiveness and such as engineers always check such things out whenever something new is proposed.
With just some quick and dirty order of magnitude calculation the following appear to be applicable.
The proposal can produce electricity. It is theoretically valid.
The reaction is 2 Al + 3 H2O → 3 H2 + Al2O3 . For 1 kg of Aluminum this will generate heat equivalent to about 8 KWHr and produce about 111 gms of Hydrogen gas.
Unfortunately Trolysis does not seem to harness the heat liberated. It uses the Hydrogen in a fuel cell to generate power. 111 gms of Hydrogen can give about 4.5 KWHr power at 100% efficiency, which is very doubtful.
We get in effect about 4 KWHr/Kg Aluminum.
The catch? Al2O3 can be recycled to Aluminum metal ONLY using electricity. It requires about 8.7 KWHr electricity at 100% efficiency to get back the 1 Kg Aluminum we started with.
This implies that about 9 KWHr of electricity is used to produce 4 KWHr of electricity using a very sophisticated (and costly) equipment.
Why ever on Earth should we do it?
(I have not done an exact heats of reaction calculation. An analytical solution may give a slightly different value. The order of magnitude should be correct)