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  • Trolley Design In Assembly Line(packing Section)

    Keerthivasan Ravisankar

    Member

    Updated: Oct 20, 2024
    Views: 931
    Any one can help me in Design Explanation for a trolley in packing section on assembly line of HORN, in which two is kept in a single box of different type, which is assembled in different time period 😕😕

    Any one having knowledge help
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Replies

  • Ramani Aswath

    Member • Dec 11, 2011

    Unfortunately, the quesstion is ambiguous. What is HORN? Is this an automobile horn that one honks or horn of a public address loudspeaker or a musical instrument?
    What is meant by 'two is kept in a single box of different type, which is assembled in different time period'?

    It may help people to be more forthcoming if they know what exactly is needed.
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  • Keerthivasan Ravisankar

    Member • Dec 11, 2011

    /Sorry, but thank you for your help on ambiguous/
    It is an Automobile Horn, and its type "windtone" having two horns in a same box and of different type,
    1.Low tone(background tone)
    2.High tone(sharp tone)
    And assembled in different time period on a single day.
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  • Ramani Aswath

    Member • Dec 11, 2011

    Thanks for that. However, what is the problem? Do you want to ensure that the box does not end up with two of the same kind of horn? Can they be packed in unit containers of different colour? Or just put in polybags of different colours? Where does trolley design come into this?
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  • Keerthivasan Ravisankar

    Member • Dec 12, 2011

    After finishing the assembly, inspection & QA (Quality Assurance).
    The Horn have to be dispatched by packing in a Mastor Carton
    An Horn Box Contain 2 Horn

    its type "windtone" having two horns in a same box and of different type,
    1.Low tone(background tone)
    2.High tone(sharp tone)
    And assembled in different time period on a single day.
    totally 750 horn box per day= 1500 horns
    packing is done by placing the boxes on a wooden table, and I taught of putting it on a trolley for easy handling.
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  • CE Designer

    Member • Dec 12, 2011

    You will need to design the castors(wheels), the table top and the members (legs and supports).
    What is the weight of these horns? How many will be on the trolley at a time? What materials do you propose to use?
    Depending on your load demands you can usually go to a hardware and select castors (wheels) so suit your load demands. For example, if you gop to the hardware you may find a castor that has a load capacity of 250N or lbs or whatever. You will need castors that will swivel, at least 2 for the back of the trolley where you will be pushing and also you will need castors whose wheels can lock so the trolley does not get away from you while loading.
    The trolley should be about waste high i think.
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  • Keerthivasan Ravisankar

    Member • Dec 12, 2011

    thank you for your help.😀
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  • Ramani Aswath

    Member • Dec 12, 2011

    What we do is to place a suitable sized wooden or plastic pallet on a standard trolley for the intended load and master carton size.. As CE D says above choose one for the intended maximum load. There are dozens of trolleys already available in the market. If one of them fits, better buy that than design and fabricate one, unless you want to do it for the heck of it.
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  • Keerthivasan Ravisankar

    Member • Dec 13, 2011

    Ok thank you sir😀😁
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  • Sachin Krishnan

    Member • Dec 16, 2013

    hi..i have to design a trolley for the assembly line of a compactor..
    the problem is the engaging and disengaging of the linkages when engaged in the conveyor..can any1 sujest a solution.
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  • zaveri

    Member • Dec 20, 2013

    Sachin Krishnan
    hi..i have to design a trolley for the assembly line of a compactor..
    the problem is the engaging and disengaging of the linkages when engaged in the conveyor..can any1 sujest a solution.
    sure thing
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  • Sachin Krishnan

    Member • Dec 21, 2013

    zaveri
    sure thing
    do u hav any design for trolley wit u?
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